Automatic Terminal High Voltage Crimping Machine Processing Machine 2.5 – 16 mm²
Technical Parameters
| Function | Fixed length cutting at both terminals, stripping, double-terminal crimping, double-terminal inserting, waterproof plug inserting, adjusting height on touch screen, drawing force inspection, discharge defective products while selecting | Capacity | 18 sec per single-sided loading
(Piece output depends on wire length and housing/terminal combinations) |
| Crimping Capacity | 10 tons and15 Tons Servo motor with mute
specification
(Customized according to the requirements of products) | Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing feeding module
(According to customer requirements) |
| Wire Cross-sections | 2.5 – 16 mm² (AWG 14 – 5) | Process Monitoring (integrated) | CCD Terminal Detection
Crimping Force Monitoring
Insertion Force Monitoring |
| Feeding Wire Length | 600-9999mm | Electrical Connection | 3 phase/380v/50HZ(machine comes with a transformer) |
| Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm | Power | 25KW |
Laser stripping
aluminum foil | 3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin | Compressed Air | 0.5-0.7Map |
| Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm | Optional | Max.12 PCS Crimping Module ((with programmable crimp height) |
| Screening Can Reversal | 5-20mm | Quality Assurance | Pull force
Height
Crimp-height Measurement
Seal Module
RXM
Linquan MES System
Laser Inkjet Print
Tinning
Twisting
Stranded Wire |
| Inner Skin Cutting | 0-55mm, stripping precision ±0.5mm can be full
stripping and half stripping; The cutting precision
±0.05mm |
Professional high-voltage line transmission module, to achieve precise transmission of different specifications
of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network.
The quality data from the production process is saved for each wire harness and traceability is guaranteed
at all times.
It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any
standard stripping blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed
data reports can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening Can cutting and can be added according to
customers need.
The equipment is modular and can be matched according to product types.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core
wire splay, Half packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.
Double-end crimping with the function of double-end housing Insertion.
Simultaneous multiple housing insertion.
The latest generation seal module creates the ideal conditions for the efficient insertion of high voltage wire seals.
Efficiency reaches 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting keep the quality.
Automatic wiring harness adjustment device, free hands, one step to complete the finished product
Processing samples
Product Tags:
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2.5-16mm2 Automatic Wire Processing Machine , Multipurpose Cut Strip Crimp Machine Images
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